Dongfeng Nissan, a well-known domestic car maker, has always been committed to technological innovation and product upgrades. With rich experience and profound technical expertise in the field of automotive manufacturing, Dongfeng Nissan consistently provides consumers with high-quality, intelligent automotive products and services.
Under the theme of “Make Innovation, Increase Efficiency, and Embrace Intelligence”, Dongfeng Nissan’s Xiangyang and Zhengzhou factories hosted a technology exhibition to showcase their innovative achievements. Lan-you Technology was invited to the event and demonstrated its cutting-edge visual recognition technologies, gaining widespread attention from clients and guests.
Currently, the manufacturing industry is undergoing a profound transformation, with informatization, digitalization, and intelligence becoming the focus and goal of manufacturing. The automotive manufacturing industry has always been at the forefront of technological innovation. In recent years, with the vibrant development of emerging technologies, the car making sector has begun integrating AI into production processes, accelerating the transformation and upgrade of vehicle manufacturing.
Manual Gluing Inspection Powered by AI Vision and Machine Vision
As car manufacturing technology and processes continue to improve, automobile gluing technology has become widely adopted by major automakers and component manufacturers. Automobile gluing serves multiple purposes, such as bonding similar or dissimilar materials on the vehicle body, optimizing product structures, and even replacing some welding or riveting processes to enhance the aesthetics of the vehicle while optimizing and simplifying production processes. The quality of glue application directly affects the product quality and driving safety of the vehicle. Therefore, gluing inspection is an essential step in the intelligent and automated production workshop of car manufacturers.
Lan-you Technology, combining AI vision with machine vision, proposes an intelligent gluing inspection solution. This solution utilizes AI algorithms to actively intervene in quality control, achieving real-time inspection during production, convenient quality inspection, and efficient problem traceability. To account for variations in environmental lighting and materials in actual production settings, an adaptive AI algorithm is employed to dynamically adjust and optimize imaging, addressing issues of inaccurate detection under various interference conditions and significantly improving the accuracy and efficiency of product inspection.
1. Capture glue application photos: Utilize high-precision cameras and lighting to capture the glue application process on the industrial production line and extract valuable image data.
2. Analyze algorithm models: Compare different algorithms in terms of precision, speed, and stability when processing glue application photos, and select the most suitable model for practical application requirements.
3. Generate reports for traceability: Prepare reports on statistical data, image comparisons, and process monitoring, to help managers better understand the quality and efficiency of the glue application process and promptly identify and resolve issues.
4. Provide alerts for abnormal glue application: Timely identify anomalies such as uneven application and interruptions through real-time monitoring of the gluing process, and issue alerts to facilitate prompt action by staff.
Effective Results
Elimination of the outflow of defective products: Machine vision enables complete quality inspections, allowing for timely remedies of quality defects and preventing the outflow of defective products.
Problem traceability in 1 minute: Historical glue application photos can be retrieved based on any defective product’s identification number, enabling quick confirmation of any gluing quality issues.
Lan-you Technology holds 21 years of experience in the automotive manufacturing sector and provides leading digital services for the auto industry. With a customer-oriented, end-to-end business chain encompassing all processes and scenarios, it offers one-stop solutions that cover planning, design, implementation, and delivery. Leveraging AI visual recognition technology, Lan-you Technology has constructed flexible digital production workshops that emphasize core scenarios and accurately address pain points. This technology-driven solution has greatly empowered businesses to make innovation and increase efficiency.